MECHANICAL COURSES
Following courses are conducted urder this faculty
1] TURNER [T]:Syllabus Covers
1. Safety
2. Units of Measurements
3. Measuring Instruments,
4. Cutting Tools,
5. Holding Devices,
6. General Hand Tools,
7. Engineering Fastners,
8. Lubricants & Lubrication
9. Limits, Fits, Tolerance & Interchangebility
10. Jigs& Fixtures
11. Lathe Machine,
12. Lathe Machine Specification
13. Types of Lathe Machines
14. Lathe Machine Accessories and Attachments
15. Lathe Operations,
16. Introduction to C.N.C. Machines
FITTER [F]: Syllabus Covers
1. Safety,
2. Units of Measurements,
3. Measuring Instruments
4. Cutting Tools,
5. Holding Devices,
6. General Hand Tools,
7. Engineering Fastners,
8. Lubricants & Lubrication,
9. Limits, Fits, Tolerance & Interchangebility,
10. Jigs& Fixtures,
11. Gauges
12. Bearing,
Nearty 40 practicals based on above topics are covered in the course.
3] WELDER PRACTICE [ WP]: syllabus covers
1. ARC Welding,
2. Gas Weldirig,
3. Gas Cutting.
4. Argon Welding
Nearly 50 practicals based on above topics are camried out in the course
4] FABRICATION FITTER:
PAPER-l: WORKSHOP TECHNOLOGY& ENGINEERING DRAWING Syllabus covers
Section-I: Workshop Technology
1. Safety
2. General Hand Tools
3. Units of Measurement
4. Measuring instrurnents
5. Cutting Tools and Hand Tools
6. Work Holding Devices
7. Limits, Fits and Tolerance
8. Gauges, Study of various Machines like -Lathe, Milling, Grinding Machines, Drilling Machines etc.
9. Jigs & Fixtures
10. Machine - Study of various Machines like Lathe, milling, Grinding, Drilling Machines.
Section ll: Engineering Drawing
1. Introduction to Engineering Drawing
2. Geometrical Constructions
3. Scales
4. Orthographic Projection
5. Sectional Views
6. Isometric Views
PAPER-II : WELDER PRACTICE (Arc & Gas Welding)
Nearly 40 Practicals based on above topics
5] FABRICATION SUPERVISOR
PAPER-I:WORKSHOP TECHNOLOGY & ENGINEERING DRAWING (Same as FABRICATION FITTER -Paper 1)
PAPER- II: Same as WELDER Course.
PAPER-IIl: WORKSHOP MANAGEMENT & CALCULATIONS (Same as DMES Paper- IV).
6] MECHANICAL DRAUGHTSMAN [ MD]:
Paper Theory: Syllabus covers
1. Engineering Drawing and Conventions,
2. Engineering Materials,
3. Elementry Mathematics,
4. Measuring Instruments
5. Limits, Fits and Tolerance,
6. Screw Threads and Threaded Fasteners,
7. Rivets and Riveted Joints,
8. Gear and Gearing
Paper 2- Engineering Drawing: Syllabus Covers -
1. Introduction to Drawing.
2. Geometrical Constructions,
3. Scales,
4. Engg. Curves,
5. Projectionof Points, Lines,Planes
6. Oithographic Projections,
7. Isometric Projections,
8. Sectional Views,
9. Freehand Sketches
10. Assembly Drawing
Minimum 35 to 40 drawing sheets based on above topics are covered in the courses. --
7] PIPING DRAUGHTSMAN [ PD]:Paper l- Piping Theory
1. Introduction
2. Role of Piping Draughtsman and Scope of Wok for Piping Drafting,
3. Vanious Definitions and Terms use
4. Comparison of Piping Drawing
5. Types of Drawings versus Machine Drawing,
6. Concept and Symbols used
7. Scales for Piping Drawing,
8. Various Fittings and there Symbols
9. Insulation, Components
10. Instrumentation,
11. Steam Tracing of Process Lines,
12.Process Plant Terms
13.Process Plant Utilities,
14.Process Plant Equipment,
15.Different Diagrams and Various tips for a good Plat Layout,
16.Pumps
17.Compressors and Exchangers,
18.Various arrangement of Piping, -
19.Pressure Reliesing Devices.
7] PIPING DRAUGHTSMAN [ PD]:Paper II- Piping Theory
1. Process Equipment Symbols,
2. Symbols for Pipe Fittings and Vales,
3. Projections Exercise ,
4. Iscmetricto / Orthographic Exercise,
5. Schematic Diagram,
6. Piping and instuimentation Diagram
7. Different arangement of Control Stations,
8.Piping Layout Elevation/ Section,
9. Isometric to Orthographic Exercise ,
10. Flow Diagram,
11.Equipments Arrangement Layout,
13.Piping Layout Plan,
13.Orthographic to Isometric Exercise
Minimum 25 to 30 drawing sheets based on above topics are covered in the course.
ITES Board conducts "DIPLOMA PIPING DRAFTING & DESIGNING" exam which is a combination of MD & PD courses.
8] CNC PROGRAMMING[ CNC]:
Paper:1 Syllabus covers-
1. NC, CNC &DNC machines
3. Axis identification of CNC machines,
5. Key board details of computer
6. Listing co-ordinates of job, unit and operational panel,
7. CNC words, G codes and M codes,
2. Classification of CNC machines
4. Special features of CNC machines,
8. Canned cycles used in CNC as per Fanuc Control system.
Paper Il: Syllabus covers
1. Programming format,
3. Preparatory functions and Programming fomat of them,
5. Simple programming examples
6. Programming using Canned of driling, milling and lathe machines
2. Co-ordinate systems,
4. Miscellaneous functions (M codes), cyclesin lathe, milling, driling machines as per Fanuc Control.
9] DIPLOMA CNC PROGRAMMING (DCNC):
PAPER-I: WORKSHOP TECHNOLOGY & ENGINEERING DRAWING
PAPER-II:( Same as CNC PROGRAMMING- Paper 1 )
PAPER III: Same as CNC PROG -Paper 2
PAPER IV: WORKSHOP MANAGEMENT & CALCULATiONS (Same as DMES Paper IV / page
DIPLOMA MECHANIAL ENGINEERING SERVICES [DMES] [WITH - TURNER + FITTER + MECHANICAL D'SMAN
Theory Paper I : WORKSHOP TECHNOLOGY - I
1. Safty
2. Units of Measurement
3. Measuring Instruments
4. Cutting tools
5. Holding Devices
6. General Hand tools,
7. Engineering Fasteners
8. Lubricants and Lubrications
9. Gages
10. Bearings
11. Mechanical working of metals
12. Smithing and forging
13. Pattern making and Foundry
14. Powder Metallurgy
15. Basic Electricity
Theory paper II: Workshop Technology – II
Different types of machines used in typical workshop like –
1.Lathes
2.Milling machines
3.Shaping machines
4. Grinding machines
5. Drilling machines
6. C.N.C machines
7. Workshop layout
8 Surface finishing process & coatings
9. Machine process
10. Heat treatment
11. Material handling, conveying and storing system
12. Plastic and their processing
13. Transmission of power and motions
14. Introduction of hydraulics and Pneumatics
15. Non conventional marching
16. CAD, CAM and CIM
Theory Paper III: ENGINEERING DRAWING
1. Introduction to Drawing,
2. Geometrical Constructions,
3. Scales,
4 Engg. Curves,
5. Projection of Points, Lines, Planes,
6. Orthographic Projictions,
7. Isometric Projections,
8. Sectional Views,
9. Free hand Sketches,
10.Assembly Drawing
Sudent is expected to do minimum 30 drawing sheets based on above topics.
Theory Paper IV: WORKSHOP MANAGEMENT & CALCULATIONS Section I - Workshop Management
1. Principle of supervision
2. Quality control/ Inspection
3. Bill of material / estimation
4. Job planning
5. Basic knowledge of factory act,
6. Knowledge of industrial safety, standard orders, ESI& providentfund act, Factory act.
7. Concept of quality circle
8. SO9000
9. Customer service accident prevention and investigation of accident.
10.Basic knowledge of tool crib and stores
11.Purchasing
12.Time keeping
13.Minimum wages act Payment of wages act
14.Selection of persons forjobs
15.Decision making
16.Job allocation
17.Selection of workman
18.Knowiedge of apprentices Ad 1961
19.Knowledge of first aid, first aid box
20.Execution of power
21.Incentive scheme Simplification
22.Time study, method study Work and work study.
23.Costing of job
24.Knowledge of labour control
25. Bill of material
26.Communication skill.
Section II-Workshop Calculations
1. Units & Measurements
2. Simple arithmetic
3. Mensuration
4, Work, Power, Energy
5. Cutting speed & feed
6. Tapertuming
Nearly 80 practicals and 30 drawing sheets based on above topics are caried out in the course.